Garrett Advancing Motion is Hiring | Process Quality Engineer |

Position – Process Quality Engineer
Company – Garrett Advancing Motion
Location – Pune, Maharashtra

Job description

Roles and Responsibilities:

• Drive module RCA’ to address issues impacting IPPM and Scrap Cost, customer pass thru’ at OP60 station.
• Address Module team escalations and day to day management of PQ team shift planning/ leave planning.
• Publish ECP pass thru’ on weekly basis with action/RCA in place for key issues. Drive timely elimination of ECP liaising with CQE team for NPI.
• Responsible to handle third party inspection members including competency development and cost control.
• Ensure timely completion of Quarterly Long-term Process Capability study and highlight issues before hand.
• Lead module RCA meetings for chronic / critical issues related to Manufacturing process.
• Prepare cause analysis & improvement actions for the Quality issues impacting IPPM & Scrap cost.
• Prepare Pareto analysis followed by month top 3 issues improvement actions through 8D / RCA ( Scrap & IPPM)
• Support for issues analysis and implementing actions related to Customer complaints / Concerns
• Responsible for module IPPM and Scrap management MOS/ Reviews on weekly and monthly basis
• Responsible for driving disposal decision on hold TC’ at shop floor due to Quality issues.
• Arrange Kaizen events and Specially assigned Improvement projects related to scrap cost & IPPM
• Ensure timely completion of GRR / Kappa studies for FA.
• Periodic verification of inspection activities like FPA, Inprocess inspection, PY verification, etc.
• Responsible for handover of masters at the time PPAP and overall VSR master management & validation
• Support to adhere 6M/change management related to manufacturing process and other changes affecting product quality.
• Publish overall deviation process status and escalate in case of overdue.
• Responsible for driving sorting related activities for TCs and sub-assemblies inside the plant.
• Ensure compliance to I.A.T.F. 16949 requirements related to PQA function and conduct process audits.
• Conduct effective Gemba audits, Zero defect audits, contribute in reverse PFMEA through IPPM defect monitoring and sharing data to ME on time.
• Represent PQ in daily module tier meetings and monitor key actions for CAPA.

Skills and Knowledge Required:

• Good analytical skills including 5W2H, CAR/RPS, 8D
• Knowledge & hands on experience in application of MSA, FMEA, SPC, PPAP & APQP
• Shall know overall PPAP process. Will be an added advantage of knowing/doing PPAP of major Automotive OEM’ like Ford, GM, FCA.
• Good knowledge of GD&T, overall ECN mgt. process for drawing changes.
• Basic knowledge of SAP / MHS / Traceability process will be preferable.
• Hands on experience on creating Poka-Yoke masters and industry Error Proofing practices/management.
• Self-learning and adaptability to new standards like PI’ and QCI’, prepare WI, GUI per standard documents.
• Good communication skill to handle interdepartmental team
• Good knowledge of Excel & PowerPoints
• Good Team player, time management.
• Experience in handling quality issues & resolution through systematic application of quality tools.
• Handle module escalation process
• Knowledge of Process audit & Product audits
• Knowledge of traceability management for analysis of issues and assessment of risk
• Knowledge of Turbocharger, SWA product and process
• Knowledge of IATF 16949 requirements

Experience and Education Required:

DME Mechanical with 5 to 7 years’ experience in reputed automotive industry in the area of process Quality or related function.