Ford Motor Company is hiring | Process Engineer |

Position – Process Engineer

Company – Ford Motor Company
Location – Chennai, Tamil Nadu, IN

Job description

• Develop and implementation of Assembly systems for manufacturing within Power train operations.
• The development process of assembly station design for safety and ergonomics
• Aligned to standard Process strategies through system inquiry, simultaneous engineering, build, installation, and commissioning phases.
• Understand lean material flow principles and integrate them within the assembly system layout
• Understand time and motion study principles and be able to apply them to assembly process design
• Interface with Product design to evaluate assembly feasibility, and incorporate DFA/DFM principles
• Understand and be able to apply discrete event simulation for improved constraint analysis
• Understand and experience with fastening methods

Education Qualification

Minimum Bachelor of Science degree in Engineering-Automotive, Engineering-Electrical, Engineering-Industrial, Engineering-Manufacturing, Engineering-Mechanical, Engineering-Other, and Engineering-Production. Master of Science preferred

No. of Years of Experience – 2-5 years

Professional Exposure

Extensive Assembly manufacturing process knowledge preferably automotive

Solid understanding of GD&T, Blueprint reading, Tolerance stack up, and process design
Experience in developing manual and automatic stations, as well as systems

Good troubleshooting and problem-solving skills

Preferred previous experiences

2+ years of manufacturing experience, manufacturing plant experience preferred
Project/program experience desired

• Leadership Skills

• Self Starter / Initiative
• Communication Skills
• Team Player
• Ability to learn and adapt
• Positive and Find a way attitude
• Solid technical background

Functional/Technical Skills

Process Discipline, Project Management Skills, Quality mindset

Strong Analytical Skills, Excellent Computer Skills

Special Knowledge Required

Quality Systems, Autocad, problem-solving techniques.

Special Skills Sets Required

Experience in a team-based environment

Excellent oral presentation skills.

• Participate in Simo Engineering with supplier and plant/staff, exposure to assembly
• Initiate and evaluate bids for equipment purchase.
• Run-off equipment at supplier and plant to show capability and robustness including safety.
• Lead Plant installation supervisors with appropriate timing and installation documentation, to ensure efficient/timely installations.
• Coordinate APQP, FMEA, and 8D processes and Support QS 9000 and ISO 14000, PPAP, and APQP processes
• Model “Team Values
• Assure delivery of program productivity objectives through process design including FMEAs
• Support other activities (plant engineering, process engineering, tooling & gauging, safety, productivity, forward planning, etc.)
• Support appropriate Six Sigma projects.
• Have a working knowledge of procedures regarding safety, quality and environment.
• Use lessons learned to drive continuous improvement.
• Support production part release process and Interface with release activity, STA, and purchasing as required

Develop a good all-round understanding of Manufacturing Engineering, Launch and quality disciplines and tools used in Manufacturing Engineering