PepsiCo is Hiring | Manufacturing Executive |

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Position – Manufacturing Executive
Company – PepsiCo
Location – Pune, Maharashtra, IN

Job description

Main Purpose – what is the main objective/purpose of the role? (Max 2-3 lines summarizing the role)

  • Ensuring that the material produced in the process area is packed as per the PepsiCo standards of packing parameters and quality
  • Ensuring compliance with the production and dispatch plans by minimizing breakdowns and wastages in the packing section
  • Ensuring proper maintenance and smooth functioning of the entire packaging machines/area.

Accountabilities – list in priority order the main accountabilities/deliverables of the role, including key measures. These should be clearly the responsibilities of the JOB HOLDER.

  • Supervising the packing of product to meet the daily and weekly targets in terms of quality, quantity & AVC
    • Coordinating with RM/ PM Stores for obtaining packing material
    • Coordinating with Engg. Stores to make auxiliary parts for machines available
  • Ensuring maximum efficiency of the packing machines
  • Minimize breakdowns & downtime in coordination with the Packing Engineer to minimize breakdowns and downtime
    • Ensuring that the online leakage and film wastage is within the AOP targets
    • Maintaining a log of all the machine-related problems that need to be rectified
  • Leading and managing a motivated team of packing operators for ensuring harmony and good work environment in the packing section
    • Deploying operators on specific workstations according to their capability
    • Coordination with HR and Engg. Departments for improving operators’ machine competencies in order to minimize operator-related wastage and maximize OEE the TPM way.
    • Participate in packaging & quality wall & communicate action plan with the packing team
    • Questioning non-improvement in Packaging & quality wall scores and non-compliance with the standard machine handling practices
    • Troubleshooting and carrying out small repair jobs in case of minor problems in the packing machines
  • Ensuring regular and timely clearing of hold material
  • Housekeeping and maintenance of the packing section according to hygiene standards
    • Ensuring that the waste film and rejected product is transferred to the designated location immediately
  • Coordinating/participating with the engineering department in projects like installation of new machines
  • Participating in various task force activities to contribute towards small and continuous improvements in the plant
    • Packaging executive has to take up the shift maintenance of the machines and weighers along with the engg department
    • Monitoring OEE and taking corrective actions to improve the efficiency of packaging lines
  • Coaching the packing operators for efficient handling of packing machines and enabling their multiskilling
    • Documenting the standard checks to be done regularly by operators to ensure efficient functioning of the machines
    • Maintaining discipline on the shop floor and handle grievances at their own level before they become a common cause
    • Supporting the production manager in ensuring training plan compliance of employees
    • Supporting the manager in benchmarking the latest trends in production and packaging systems in the industry
    • Training of operatives on Basic CLITA, activities of weighers and Bagmakers

Key Skills/Experience Required – specific education/certification, specific functional experience, language, etc NEEDED for the job. Please note that this is not necessarily the incumbent’s personal background.

  • Education: B. E ( Mechanical)/Instrumentation/Electrical/Electronics
  • Desirable: Packaging Maintenance experience
  • Minimum experience of 3-4 years of working in a similar industry at the supervisory level
  • Experience in handling packaging of perishable products
  • Experience in handling automated packaging machines
  • Exposure to manufacturing systems and shop floor culture

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