Hitachi ABB Power Grids is Hiring | Industrial Cum Maintenance Engineer | Diploma/ BE/ BTech in Mechanical/ Electrical |

Positon – Industrial Cum Maintenance Engineer
Hitachi ABB Power Grids
Location – Vadodara, Gujarat

Your responsibilities

• Finalising layout of factory in case of new factory being set up.
• Suggesting changes in existing layout based on product flow, space availability, optimum space utilization.
• Working on and support manufacturing on request from manufacturing to provide new ideas for betterment of production capacity, quality enhancement with new products / machinery and design concepts.
• Suggesting new technology and implement for production.
• Preparing budget for new investments and for maintenance.
• Monitoring budget expenditure and booking of assets in Capex as per organization guidelines.
• Working out various loads on own or from various agency for different fields such as Civil , Mechanical and Electrical.
• Providing regular feedback and makes recommendations to management regarding issues within the production line, shifting priorities such as without productivity loss and possible critical situations.
• Recommending, foreseeing, implementing production layout, process from ergonomically and improve productivity.
• Procurement of best in class machinery for the production systems.
• Preventive, condition based and time-based maintenance of production equipment. Drawing Maintenance schedule, prepare and implement individual check point of machinery / installation, keep record of maintenance carried out.
• Maintaining history card of each equipment’s to reduce down time in future.
• Maintaining critical spares for all equipment’s and timely generate the requisition for required spares in ERP.
• Keeping equipment record in ERP system.
• Need to follow up & co-ordination with different suppliers and complete project work as per timeline.
• Arrange maintenance audits and carry out maintenance work in line with audit points.
• Attend Maintenance audit from Global audit team, make audit report, close audit points and reach to agreement.
• Train people for best use of machinery.
• Finding suitable suppliers, explore new suppliers, explore new solutions which could be first time of equipment used in our factory.
• Developing suitable suppliers for parts of imported items to match one to one replacement for spares / equipment.
• Proposing and managing the annual maintenance budget. Monitor the costs and effectiveness of activities to optimize resources and determines actions to cost issues as necessary.
• Avoid replacement and maintain assets as it was.
• Metrics Reinforces focus on volume, efficiency and on time delivery.
• Provide better working environment for employee / workmen / management staff comfort and productivity.
• Open minded, ready to accept production work whenever situation arise.
• Living ABB’s core values of safety and integrity, which means taking responsibility for your own actions while caring for your colleagues and the business.

Your background

• A Diploma / B.E in Mechanical- Electrical engineering.
• Minimum 5-7 years for Diploma and 4-5 years for B.E and relevant experience as a Industrial / Maintenance engineer in a large manufacturing industry.
• Experience in Transformer industry will be added advantage.
• Fosters a culture where safety is priority and procedures and policies are followed.
• Knowledge of Installation and commissioning of equipment’s.
• Communicating and cooperating with maintenance technicians, quality technicians and management to resolve problems of equipment or processes.
• Troubleshooting potential equipment failures and proactively taking measures to offset/prevent and inform internal partners.
• Coordinating logistics of resources and spare parts for all equipment’s.
• Preparation of Yearly capex budget and it’s monitoring. Optimized usage of Repair and Maintenance budget but still to maintain assets in best condition.
• Suggesting product and process improvements within the business to enhance operations and customer service.
• Expected to have knowledge of engineering company production requirements
• Knowledge on equipment such as Mechanical equipment e.g. winding machine/paper machine rollers , Oven , UPS, Electrical panels, lighting, AHU, RO Plant, Airconditioning, Crane and lean tools such as SMEP, VSM, TPM will have added advantage.
• Prefer knowledge of continuous improvement tools/methodologies (FMEA, lean manufacturing, 5S, MTM/TMC, DFM/DFA, Six-Sigma, 4Q, VSM, etc.).
• Quick learner with interest in and ability to master new technologies.
• Proficiency in English and Hindi is required.