Maruti Suzuki India is Hiring | CAE Engineer / Analyst |

Position – CAE Engineer / Analyst
Company – Maruti Suzuki India Ltd
Location – Gurugram, Haryana, IN

Job description

Position Title: CAE Engineer / Analyst

Company: Maruti Suzuki India Ltd
Location: Gurugram, Haryana, India
Job ID: 32845

Job Description

Reporting Structure:

• Functional Reporting: Deputy General Manager (DGM) / General Manager (GM)
• Administrative Reporting: Senior General Manager (Department Head)

Educational Qualifications:

• Essential: Bachelor’s degree in Engineering (BE/BTech) – preferably Mechanical.
• Desirable: Master’s degree in Engineering (ME/MTech) – preferably in Mechanical Design or equivalent.

Experience:

• Minimum: 3 years
• Maximum: 6 years
• Age Limit: Up to 29 years

Job Role:

Vehicle Crash CAE Simulation & Evaluation

Responsibilities:

1. CAE Model Preparation:
   • Develop full vehicle CAE models using tools like HYPERMESH, ANSA, and PRIMER for mesh discretization, assembly, constraints, and load settings.
   • Focus on automotive subsystems and components.
2. Simulation:
   • Conduct system and full vehicle crash simulations using LS-Dyna software.
   • Work on vehicle body and aggregate development for crash and occupant safety using CAE.
3. Optimization and Robustness:
   • Perform model optimization and robustness evaluations using tools like DiffCrash, Mode Frontier, and LS-OPT.
4. Result Interpretation:
   • Analyze simulation outcomes using LS-PrePost, Hyperview, and Hypergraph.
   • Identify failure modes and suggest countermeasures by conducting parameter studies on the FEM model.
5. Reporting:
   • Prepare and communicate detailed reports with stakeholders such as design and testing teams to implement countermeasures.
6. Testing Interaction:
   • Collaborate with testing teams to analyze failures.
   • Correlate CAE results with physical testing results to improve CAE methodologies.

Competency Requirements:

Technical/Functional Skills:

• Strong fundamentals in Strength of Materials, Theory of Elasticity/Plasticity.
• Good understanding of automotive body, sheet metal, and plastic part design.
• Knowledge of AIS Safety Regulations and NCAP protocols.
• Proficiency in Finite Element Analysis and experience working in the automotive crash and occupant safety CAE domain.
• Ability to debug CAE models in LS-Dyna and post-process the results effectively.
• Experience working with CAE engineers to make design modifications based on CAE feedback.
• Strong skills in interpreting FEA results, post-processing, and preparing comprehensive reports with countermeasure proposals.
• Exposure to physical testing is preferred, as well as the ability to translate test conditions into CAE simulations.

Behavioral Skills:

• Excellent interpersonal, communication, and presentation skills.
• Achievement-oriented, a team player, with good networking abilities.
• Flexible and adaptable to changing conditions.