Cygni Energy is Hiring | Design Engineer |

Position – Design Engineer
Company – Cygni Energy
Location – India

Job description

Design & Development Engineer – Product Engineering

Location: Maheshwaram, Hyderabad

Employment type: FULL – TIME

Position Reports to Lead – Product Engineering

“If everything seems under control, you are not going fast enough!”

At Cygni Energy, our people are our greatest asset and biggest differentiator. They are passionate about results, and also believe in having a lot of fun along the way. Come and Join Us.

Our Business: Incubated at the “Incubation cell” of IIT Madras, Cygni has emerged as India’s leading storage Technology Company with established cutting-edge expertise in EV and Energy Storage. Focused on building alternative energy storage solutions for EVs 2W and 3W. Solving challenges of traditional Li-Ion batteries for mass adoption of EVs across automotive platforms. Cygni is a thought leader in the Energy Storage and EV batteries.

At Cygni, we are rethinking energy with game-changing battery technologies. Each battery application has different needs and requires different solutions. We believe our Energy Storage systems will be a key part of the future of electric grid. Cygni Energy, headquartered at Hyderabad, India, is a New Age Energy Generation, Storage, and Processing Technology Solutions Enterprise. It has the choicest of corporate and government clients, all delighted with offerings and services. Reach out to us for Electric Vehicles (2 Wheelers and 3 Wheelers) Smart BMS controlled Batteries and Rooftop Solar Hybrid Solutions (DC/AC).

The most successful employees at CYGNI are results-driven and able to continuously adapt to an ever-changing environment. They not only work well in our environment but also have the drive to succeed when they are on their own. A strong focus on fairness and honesty with a humble attitude is what defines our top performers. Is that you? Currently, CYGNI seeks your application for Engineer for earliest joining.

Location: Maheshwaram, Hyderabad (TS)

Key Responsibilities:

Battery Pack Design & Development

• Design EV battery packs using SolidWorks (3D modelling, assembly, and 2D drawings).
• Develop battery pack architectures, focusing on cell arrangement, mechanical Enclosure, electrical connectivity, and integration of safety features.
• Understand and apply functional parameters (voltage, current, energy density) to design efficient and safe battery packs.
• Lead the prototype development process by coordinating with cross-functional teams to build battery pack prototypes and perform electrical and thermal testing.
• Bus bar Design & Calculation ampacity and thermal resistance of bus bars to prevent overheating and ensure safe, efficient current flow in battery packs.
• Prepare and manage Bill of Materials (BOM) for battery pack components, ensuring proper selection and cost optimization.
• Apply DFM (Design for Manufacturability) principles to ensure that battery pack designs are cost-effective and manufacturable at scale.
• Continuously evaluate design processes, materials, and components to identify opportunities for cost reduction, performance improvement, and supply chain optimization. Oversee testing and improve designs based on test results for better functionality and durability.
• Strong proficiency in SolidWorks and 2D/3D modelling.
• Basic Knowledge on GD&T, DFMEA, PPAP, FEA,

Qualification & Experience:

• You have BTech/BE in Mechanical/Product engineering or comparable study paths
• Candidate must have 2-3 years of experience in Product engineering in Li-ion Battery and Battery Management System experience.